Molle Panels for Ford Transit Rear Door

1. Remove the plastic panel from the door.
It is held with push-pins; pull hard around the edges to disengage them (you can use a plastic scraper to help):

2. Remove the push-pins indicated by an arrow below.
Simply slide them off to remove:

3. Install the SHORT drill jig into the push-pin hole:

4. Drill with a 1/8″ drill bit.
Ensure to drill perpendicular to the surface:

5. Open the three holes with a 7/16″ drill bit from the front of the panel.
All the way through, including the push-pin tab at the back. It’s easier to drill to 3/8″, then to 7/16″:

6. Install M6 rivet nuts in the holes indicated by an arrow:
Refer to our Threaded Inserts Guide as required.

7. TIP: If the tool bottoms out at the left lower hole, you can use a stack of washers to prevent that:

8. Reinstall the panel with the three spacers:

9. TIP: the spacers go through the front of the panel, but also through the push-pin tab (so all the way, for the spacer to be in contact with the rivet nut!):

10. Install the molle panel with three screws. Insert the LONG drill jig into the top hole. Drill through the plastic panel and to mark the metal with a 1/8″ drill bit:

11. Remove the molle and plastic panels, then open the 1/8″ hole (drilled/marked at previous step) with a 3/8″ bit (a step drill, like below, works best in sheet metal. But a regular drill bit works too!):

12. Debur:

13. Apply rust-preventative paint on the bare metal, let cure, and install a M6 rivet nut:

14. Reinstall the dust/weather sheet, and ensure plastic is not obstructing the top hole:

15. Install the plastic panel and insert the spacers (short spacers on the right, longer spacers on the left):

16. Fasten the molle panel with the four M6 screws (included):